Service
Your VW The Right Way!
The Volkswagen New Beetle Service Manual: 1998-2002 covers the GL, GLS, GLX, and Turbo S models. This manual has been prepared using selected factory service information with the added benefit of suggestions, tips and clarification of various procedures. Bentley service manuals provide clear and comprehensive service and repair procedures. If you're looking for a better understanding of your Volkswagen New Beetle, look no further than Bentley Publishers.
Features:
- Maintenance procedures: from routine oil changes to poly-ribbed belt replacement.
- Engine and cylinder head service, including timing belt and camshaft replacement.
- Component testing, removal and installation for engine lubrication, cooling, and exhaust systems.
- Turbocharger service, removal and installation, and intercooler components.
- Fuel supply system service, including fuel pump delivery volume test, electrical checks, EVAP system, as well as mechanical and electronic throttle control (E-gas).
- Fuel injection and ignition system component identification, electrical testing, technical data, and throttle valve control module adaptation using the factory scan tool.
- Drivetrain maintenance, troubleshooting, adjustment and repair, including hydraulic clutch, gearshift linkage, drive axles, and transmission removal and installation.
- Repair information for ABS/EDL/ASR/ESP brake and stability systems.
- Suspension system service including struts, CV joints, stabilizer bar, rear wheel bearings, wheel alignment specifications and steering system.
- Interior and exterior body equipment: airbags, bumpers, front and rear body sections, doors, hood, lids, lights, instrument panel/dashboard, sunroof, seatbelts, seats, trim panels.
- Heating and air conditioning repair, including A/C electrical component replacement, compressor, fresh air blower, sensors, and vacuum hose layout.
- Factory wiring diagrams and component locations.
- Volkswagen OBD II diagnostic trouble codes section with SAE and manufacturer defined P-codes, control module coding and readiness codes.
- Comprehensive Volkswagen factory tolerances, wear limits, adjustments, and tightening torques that you've come to expect from Bentley manuals.
Manual has been manufactured with a reinforced sewn binding for greater durability.
Engines covered:
- 1.8L turbo gasoline (engine codes: APH, AWP,
AWV)
- 1.9L TDI diesel (engine code: ALH)
- 2.0L gasoline (engine codes: AEG, AVH, AZG)
Transmissions covered:
- 5-and 6-speed Manual (transmission codes: 02J, 02M)
- 4-speed Automatic (transmission code: 01M)
Features:
- Maintenance procedures: from oil changes to belt replacement.
- Engine and cylinder head service and reconditioning, including timing belt (4-cylinder) and timing chain (6-cylinder) repair.
- Explanation of Motronic 5.9, ME 7.1/7.5 and Diesel Turbo Direct Injection (TDI) engine management systems and OBD II (On-Board Diagnostics II).
- Emission control tests, repairs and adjustments, including Exhaust Gas Recirculation (EGR) and Secondary Air Injection (AIR) system.
- Drivetrain maintenance, troubleshooting, adjustment and repair, including hydraulic clutch, gearshift linkage, and axles.
- Suspension component replacement, including front struts, rear shocks, rear coil springs, and wheel bearing/hub units.
- Repair information for ABS brake systems.
- Heating and air conditioning repair, including A/C component replacement and the Climatronic system.
- Body adjustment and repairs, including front and rear doors, fenders, front radiator support and sunroof.
- Wiring schematics for all circuits, including fuse/relay locations and a general explanation of electrical circuitry. Also includes wiring diagrams for wagon models from January 2001.
- Volkswagen OBD II diagnostic trouble codes, SAE-defined OBD II P-codes, as well as tightening torques.
- Comprehensive Volkswagen factory tolerances, wear limits, adjustments, and tightening torques that you've come to expect from Bentley manuals.
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